The Valley Malt Story

When a local paper reported that nearby farms had started to grow grains for bakeries, we thought about using these grains to make truly local beer. 

The next step from field to glass was the malthouse. The closest one was Wisconsin. 

Just like you cannot make bread from wheat unless it has been milled, you cannot make beer from barley unless it has been malted.

We learned most malts going into craft beers are produced on a massive scale by a handful of mega-malthouses on the other side of the country or across the world.

This shocking revelation seemed like a great opportunity. Could we start a business that would turn a faceless commodity into a locally grown product? Really, how hard could that be?

In early 2010 Andrea started to talk grain with local farmers and began to select varieties of barley with breeders from the mid-west. The goal was to figure out what varieties would grow best in New England. A total of 25 acres of spring barley were in the ground by April and the clock started ticking. Now we needed a malthouse.

We bought and read many textbooks on malting. Ideas for designing a 1-ton malting system formed and reformed in Christian’s head. As the barley was harvested in July, the system was being built. Come September we starting malting our first commercial sized batches of malt.

Lots of questions kept us up at night. Will we find farmers willing to grow barley? Can we grow malting barley in New England? Can we figure out how to make good malt? Will anyone even want to buy our malt? If they do, will the beer taste good?The answers to these questions: YES. YES. YES. YES. YES. In fact, the response from both farmers and brewers has been overwhelming.  

We quickly learned that malting 1-Ton per week was not going to be enough. In early 2012 we upgraded our malting equipment to a system capable of 4-Ton per week. This is our current production size although plans to grow are in the works.

 

Grain arrives at the malthouse

Andrea and Christian loadin' up a fresh sack 'o grain

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THE TEAM


Christian Stanley
Owner/Maltster is a PE who has over 10 years experience as a mechanical engineer and project manager.

Andrea Stanley
Owner/Maltster who has experience as a small business owner and entrepreneurship educator. 

Rich Alium
Production manager and roaster.